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Outline for QET 201/181 Statistical Process Control
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Link to Formal Laboratory Report Format Visit Teamwork Web Site Visit Module Supporing Materials at NCME
Link to Forms and Worksheets Using the Data Analysis Package in Excel
QIMacros
www.Statcrunch.com
Scatter Plots - CarillonTech Scatter Plots- Wisc-online Using Excel's data analysis package to facilitate Measurement System Analysis
Complete Icebreaker exercise One Word using the Discussion Forum in the WebCT Shell. Homework questions to be answered and posted to the Discussion Board in the QET181 WebCT Shell
Homework Set # 1
Complete Pretest on QET 201 skill
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Organize Your Team
Group Activity: Pasta Anyone?
Team Recorder turns in or posts Agenda.
Group posts results to WebCT
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Week 1
Introductions and Course Layout
- Instructor, Class, (Icebreaker)
- Course Requirements,
- Expectations,
- Course Organization
The Big Picture:
- Product and measurement system variability
- Process Control and Capability
Teamwork:
- Assign Teams
- Using Team Meeting Record Forms
Readings and Homework #1
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Week 2
Scatter Plots
Basic Measurement Analysis
- Measurement Errors
- Forms of Variation
Readings and Homework #2
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Week 3
Normal Distribution
- Standard Normal Distribution
- Area under the curve
- Predicting non-conformance
Using the Normal Distribution to predict out of Tolerance materials.
Readings and Homework #3
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Week 4
Normal Probability Paper
- Standard Normal Distribution
- Area under the curve
- Predicting non conformance
Group Work: Using Normal Probability Paper to determine the normality of a distribution
Homework #4 and Readings for next class:
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Complete the homework assignment
Homework Set#4
Homework questions to be answered and posted to the Discussion Board
The next topic is the concept of capability.
The link to the web site provides basic information on capability however the best reference materials are found in the AIAG SPC Reference Manual. pages 12 - 18, and pages 79 -86.
Link to Carillon Technologies Limited - Capability
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Week 5
Capability Analysis
- Machine and process cababilities Measures of capabilities
- Need for statistical control
Group Work: Using the Normal Distribution to predict Capabilty and out of tolerance materials and creating a sampling plan for visual "defects".
Take Home Examination #1
Reading Assignments and Discussion questions for next week :
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Read the background and instructional materials covering process dominance, planning a control chart and review constructing Individual and Moving Range Control Charts found in the Process Control Module and at the Process Control Module Supporing Materials at the NCME
Visit the following power point slides on how to use Individual and Moving Range Charts to control Short Production Runs. Short Run SPC
Read "The First Session" in the Process Control Participant Journal and prepare to answer the following questions as part of the Discussion Forum
- To which processes in an organization does process control apply?
- Does this include order entry, sales, production, customer services - all processes? Why or Why not?
- Can process control be applied to a variety of organizations? Name some examples.
- List example processes that could require control.
- What happens when products or services do not meet their control requirements?
- What happens when products and services do not meet customer requirements?
- Develop a definition of an in-control process in terms of work, home, consumer products, statistics , etc.
Visit this introduction page to determine the focus of our efforts related to controlling processes with variable data.
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Week 6
Process Dominance Planning and selecting a Control Chart
Applying the Individual and Moving Range Control Chart
Group Work:
Homework #5 Part A and Reading Assignments for next week:
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Week 7
Applying the Average and Range Control Chart.
Readings and Homework#6:
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Week 8
Choosing the right control chart and median and precontrol charts.
Reading and Homework #7
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Group Activity - Back to the Pasta
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Week 9
Transfer Activity
Acceptance Sampling
- Poisson Distribution
- Zero Defect Sampling
- Plans
Attribute Control Charts:p and c
Reading and Homework:
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Individuals submit questions to RGI Plant Manager "Joe Quality" and to post to discussion board over next week about the Transfer Activity
Link to RGI
Homework #7 - Attribute control charts
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Week 10
Team Project Time/ Review for Final
RGI Transfer Activity
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Course content review discussion continues on-line and on-site
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RGI Transfer Activity
Group compiles "Joe Quality" questions and creates materials for following week presentation.
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Week 11
Team Presentations
Final Exam
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In Class- Final Exam questions
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Robotic Gripper Team Presentations |
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