Carillon Technologies Limited

 Zero Defect Sampling


This Zero Defect Sampling page is based on the use of the Poisson Distribution that is based on the premise that we are sampling from a large lot size and the sample size is small in comparsion.

The Poisson Distribution is defined with parameters

r = acceptance number

n = sample size and

p = fraction nonconforming

P(r) = Probability of accepting a lot with r nonconforming

The Poisson distribution mathematically can be represented as:

 
For Zero Defect Sampling we substitute r = 0 into the Poisson expression

 

The Excel Worksheet (probaccept.xls) below below provides us with examples of the effectiveness of our zero defect sampling plan for various n's and p's.

Probability of Acceptance versus Sample Size

Sample Size

Fraction Nonconforming

5

10

20

40

80

160

0.50%

97.53%

95.12%

90.48%

81.87%

67.03%

44.93%

1.00%

95.12%

90.48%

81.87%

67.03%

44.93%

20.19%

2.00%

90.48%

81.87%

67.03%

44.93%

20.19%

4.08%

4.00%

81.87%

67.03%

44.93%

20.19%

4.08%

0.17%

8.00%

67.03%

44.93%

20.19%

4.08%

0.17%

0.00%

16.00%

44.93%

20.19%

4.08%

0.17%

0.00%

0.00%

32.00%

20.19%

4.08%

0.17%

0.00%

0.00%

0.00%

Last Updated on 3/23/99
By Houdeshell

If we plot the data from the previous table for sample size of 20 then we have the representation of the effectiveness of the sampling plan better known as the OC Curve.

 

 

By solving for n or p we can provide ourselves with a useful predictive formulas.

 

 

Using the formula for p we can solve for the appropriate sample size using the P(a) of 0.10 or 10% (In Mil Std 105E this is called the Limiting Quality)

This Excel Worksheet calculate the necessary sample size to reject p with 90% certainity.

Link to Excel Worksheet Calculator (samplesize.xls) (you must have Excel open on your computer and your browser preferences set to open excel when .xls is linked)

p

n

0.005

461

0.01

230

0.02

115

0.04

58

0.08

29

0.16

14

0.32

7
Last Updated on 3/23/99
By Houdeshell


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